Cigarette Making Machines

MK4 Tobacco Cutting Machine

Up to 2,700 kg of cut tobacco an hour from a single rotary cutting head.

Output Up to 2,700 kg/hr
MK4 Tobacco Cutting Machine — machine photograph
Est. 1960
ISO 9001:2015
50+ Countries
1000+ Installations

Overview

The MK4 is a rotary tobacco cutting machine built for primary processing, cutting up to 2,700 kg of tobacco an hour. It accommodates all blends of leaf and stem and produces tobacco of any desired texture. Leaf is conveyed and compressed through an adjustable-pressure mouthpiece to an eight-knife rotary cutting head; the knives shear the compressed material into cut tobacco of consistent width. A high-speed grindstone keeps every knife at razor sharpness, dressed automatically by a diamond and served by integral dust extraction so the cut product is never contaminated. A hinged fibre-glass safety cowl with interlock and delayed opening protects the operator at the cutting head.

Key Specifications

Output (black tobacco, 0.8 mm @ 26% moisture) 2,700 kg per hour
Output (stem, 0.17 mm @ 40% moisture) 650 kg per hour
Cutting Head 8-knife rotary
Cutting Head Speed 2,400 cuts per minute
Range of Cutting Widths 5.65 to 0.1 mm (4 to 222 cuts/inch)
Head Shaft Speeds 2,400 @ 300 rpm / 2,240 @ 280 rpm / 2,080 @ 260 rpm

Full Technical Specifications

MK4 Tobacco Cutting Machine -- Complete specification details

Specification Value
Output (black tobacco, 0.8 mm @ 26% moisture) 2,700 kg per hour
Output (stem, 0.17 mm @ 40% moisture) 650 kg per hour
Cutting Head 8-knife rotary
Cutting Head Speed 2,400 cuts per minute
Range of Cutting Widths 5.65 to 0.1 mm (4 to 222 cuts/inch)
Head Shaft Speeds 2,400 @ 300 rpm / 2,240 @ 280 rpm / 2,080 @ 260 rpm
Machine Height 2,424 mm
Footprint (approx) 2,591 x 1,450 mm
Machine Weight 4,930 kg with dust unit / 4,790 kg without
Power Requirement 10 kW with dust unit / 9.5 kW without
Main Motor 10 HP, 3-phase, 50/60 Hz, 1,420/1,700 rpm
Dust Collection Unit Rating 8.5 m3 per minute
Gum Dispersal Heater Temperature 50 to 60 C (122 to 140 F)

Features & Benefits

Eight-knife rotary cutting head shears compressed tobacco into a consistent cut width at 2,400 cuts per minute

Automatic feed with an adjustable feed rake tunes leaf flow to any blend while the machine runs

High-speed grindstone keeps every knife razor-sharp, dressed automatically by a diamond for a clean grinding surface

Hot-air gum dispersal impinges on the knife assembly to stop gum build-up, eliminating flakes dropping into the final product

Hinged fibre-glass safety cowl with interlock switch and delayed opening keeps operators clear of the rotating head

Integral dust suction and a free-standing collection unit rated at 8.5 m3/min keep cut tobacco clean and the work area dust-free

Reversing clutch clears residual material quickly at the end of a run; an optional variable-speed drive varies cuts per minute

This Machine Is for You If...

You need high-speed tobacco leaf and stem cutting for Tobacco Industry production

You're upgrading from manual processes to automated cut-rag preparation for cigarette making

You need a machine that delivers eight-knife rotary cutting head shears compressed tobacco into a consistent cut width at 2

Applications

Tobacco leaf and stem cuttingCut-rag preparation for cigarette makingTobacco primary processing

Industries Served

Production Workflow

Where This Machine Fits

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