DWG NO. MOI-1960 · ISO 9001:2015 · REV 66

How-To Guides 

Step-by-step instructions to operate, maintain, and troubleshoot your machines, so your team runs the line with confidence and minimal downtime.

Step-by-step instructions for trouble-free operation

Guides built for the shop floor

Our how-to guides are written to help your operators run, maintain, and troubleshoot MOI machines effectively. When your team can resolve minor issues on the spot, the line spends less time stopped.

Setting Up Your Machine

A walkthrough for installation, alignment, and initial setup before your first production run.

Routine Maintenance

Day-to-day and scheduled checks that keep your equipment running at peak performance.

Troubleshooting Common Issues

Practical fixes for the most common problems, so your team can resolve minor stoppages independently.

Step-by-step guide

Machine Operation

A general operating sequence for a cigarette making, packing, and wrapping line. Always follow the detailed operation & maintenance manual supplied with your specific machine.

A

Operating the Cigarette Making Machine

Covers the tobacco feeding, cutting, rolling, and filter-attachment process.

1

Machine Preparation

  • Check raw material supply: Ensure tobacco, cigarette paper, and filters are loaded in their designated hoppers.
  • Calibrate the machine: Adjust settings for cigarette length, diameter, and rolling speed.
  • Perform pre-start inspection: Verify that moving parts, belts, and cutters are properly aligned.
2

Tobacco Processing & Paper Feeding

  • Tobacco feeding: The machine automatically pulls tobacco from the hopper.
  • Even distribution: Tobacco is spread evenly onto the cigarette paper.
  • Paper rolling & cutting: Paper wraps around the tobacco, forming the cigarette rod.
3

Filter Attachment & Cutting

  • Filter positioning: The machine attaches pre-cut filters to the cigarette rod.
  • Cigarette cutting: The rod is cut into individual cigarettes of standard size.
4

Quality Control & Output

  • Check for defects: The system inspects for misfilled or broken cigarettes.
  • Reject faulty products: Defective pieces are discarded automatically.
  • Collection in bins: Finished cigarettes are transferred to the packing section.
B

Operating the Cigarette Packing Machine

Covers the cigarette sorting, packing, and sealing process.

1

Machine Setup

  • Load cigarettes: Transfer finished cigarettes into the machine’s hopper.
  • Load packaging material: Insert pre-printed cigarette packs into the feeder.
  • Calibrate settings: Adjust pack size, sealing temperature, and folding precision.
2

Cigarette Sorting & Packing

  • Cigarette alignment: The machine arranges cigarettes into standard pack sizes (e.g. 10s or 20s per pack).
  • Insertion into packs: Cigarettes are automatically pushed into the packs.
  • Tuck & seal: Packs are folded and sealed using heat or adhesive.
3

Quality Inspection & Ejection

  • Check for open packs: Ensure all packs are properly sealed.
  • Reject defective packs: Faulty packs are automatically removed.
  • Transfer to wrapping unit: Packed cigarettes move on to the wrapping machine.
C

Operating the Wrapping & Overwrapping Machine

Covers cellophane wrapping, sealing, and batch coding.

1

Preparation & Loading

  • Load cellophane film: Insert wrapping material into the machine.
  • Adjust film cutting settings: Set the correct film size for standard cigarette packs.
2

Wrapping Process

  • Film feeding: The machine pulls film around each cigarette pack.
  • Heat sealing: The wrapping is secured using heat.
3

Batch Coding & Final Output

  • Stamp batch number: Inkjet or laser prints manufacturing details on the packs.
  • Final inspection: Ensure proper wrapping and printing alignment.
  • Stacking for distribution: Finished packs are arranged for boxing and shipping.
D

Shutdown & Maintenance Procedures

Covers safe shutdown, cleaning, and preventive maintenance.

1

Machine Shutdown

  • Stop production: Press the emergency stop or shutdown button.
  • Remove excess tobacco: Clean the hoppers to avoid clogging.
  • Unload packaging materials: Store unused cigarette paper and film properly.
2

Cleaning & Maintenance

  • Clear blockages: Remove stuck tobacco from rollers and cutters.
  • Lubricate moving parts: Apply machine oil to prevent friction damage.
  • Inspect for wear & tear: Replace worn-out belts, blades, or sensors.

Following these steps ensures smooth operation, high efficiency, and minimal waste across your cigarette-making and packing line.

Need the full operation & maintenance manual?

Every MOI machine ships with a complete, model-specific operation and maintenance manual, and our engineers provide hands-on operator training during installation. Need a copy, a troubleshooting walkthrough, or refresher training for your team? Get in touch.

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